How to Make a LEGO Display Case (UK Guide)

Learning how to make a LEGO display case is one of the most rewarding DIY projects for LEGO fans. A good LEGO display case protects your models from dust, keeps them safe from accidental knocks, and elevates your build into a gallery-style centrepiece. Unlike placing sets on open shelves, a dedicated LEGO display case gives your collection a polished, professional look—similar to what you’d see in a museum or premium collector showcase.

Many collectors turn to brands like BrickZoneHub.co.uk, known for offering both ready-made and custom-sized display solutions. But if you enjoy hands-on projects or want a perfectly fitted design, a DIY LEGO display case gives you full control over dimensions, materials, lighting, and style—often at a fraction of the cost of high-end commercial cases.

The real challenge lies in the fact that LEGO sets vary massively in size, shape, and height. A custom LEGO display case for a UCS Millennium Falcon doesn’t resemble a small box for a LEGO helmet or a brick-built botanical model. That’s why choosing the right build method—acrylic LEGO display case, connector-style case, or wooden LEGO display case—is crucial.

This guide breaks down everything you need to build a LEGO display case step by step, covering measurements, materials, assembly, dust protection, lighting, and pro finishing techniques.

1. Plan the Size & Style of Your LEGO Display Case

Every great LEGO display case begins with proper planning. Skipping this step is the number-one reason cases end up too tight, too flimsy, or too large for their intended space.

1.1 Measure Your LEGO Set Correctly

To understand how to make a LEGO display case, you must start with accurate measurements.

Measure your finished model:

Length (side to side)

Width (front to back)

Height (including tall or fragile elements)

Then add 2–5 cm of clearance on every side.

You must also account for protruding features:

Masts

Antennas

Fins

Turrets

Cockpit domes

Hinged or rotating sections

This space ensures:

✔ The custom LEGO display case won’t scrape delicate parts
✔ You can lift the cover off without hitting your model
✔ Airflow reduces dust and moisture buildup

Many UK builders use BrickZoneHub.co.uk’s measurement guides for reference when planning a DIY LEGO display case.

1.2 Choose Your Case Style

Your display style determines materials, difficulty, and final appearance.

A. Full Acrylic LEGO Display Case (Classic Shoebox Style)

This is the most popular style among collectors learning how to make a LEGO display case.

Features:

Clear acrylic on all sides + separate base

Best dust protection

Sleek, gallery-like appearance

Works beautifully for UCS, Icons, Star Wars, Technic, and Botanical sets

If you want the closest look to a professional premium case, an acrylic LEGO display case is ideal.

B. Modular Acrylic Case with Connectors

This method mimics flat-pack cases sold by LEGO display brands.

Benefits:

No gluing required

Easy to move or disassemble

Strong and lightweight

Perfect for beginners

It’s one of the most forgiving ways to build a LEGO display case without specialised tools.

C. Wood/MDF Shadow-Box LEGO Display Case

For a furniture-quality result, a wooden LEGO display case is the perfect choice.

Advantages:

Warm, decorative, cabinet-style look

Can hold multiple sets

Ideal for themed LEGO rooms

Easy to add risers and shelves

This is also the best option if you're displaying minifigures, modular buildings, or a mixed collection.

2. Option 1: Glue-Up Acrylic LEGO Display Case

This method creates a seamless, professional finish—the style used by many collectors and recommended for premium sets.

2.1 Materials & Tools

You will need:

5 clear acrylic panels
(Front, Back, Left, Right, Top)

1 base panel
(Black acrylic, MDF, mirrored acrylic, plywood)

Acrylic cement + syringe applicator

Clamps, blocks, masking tape

Soft cloth or cardboard surface

Microfibre cloth

Recommended acrylic thickness:

3 mm → small/medium models

4–5 mm → heavy sets (Falcon, Titanic, Technic Cars)

This ensures your DIY LEGO display case remains sturdy and crack-free.

2.2 Step-by-Step Build

Step 1 — Cut & Prepare Panels

Cut each acrylic panel to your required dimensions

Keep protective film on

Peel only narrow strips along edges you will glue

This prevents scratches—especially important for a clear acrylic LEGO display case.

Step 2 — Dry-Fit & Square the Corners

Place panels on a soft cloth.

Use:

Blocks

Clamps

A carpenter square

Ensure the panels form perfect 90° angles. A skewed frame will ruin the entire case.

Step 3 — Glue the Acrylic (Capillary Method)

This technique creates an almost invisible seam.

Steps:

Hold two acrylic panels together

Run a thin bead of acrylic cement along the inside joint

Allow capillary action to pull the glue along the seam

Let each joint cure before moving

Glue in this order:

Front → one side

Back → same side

Attach final side

Glue top panel last

Patience is essential when learning how to make a LEGO display case using acrylic cement.

Step 4 — Build & Finish the Base

Your base options include:

Painted MDF

Stained wood

Black acrylic

Mirrored acrylic

For a premium look, many collectors add:

LEGO baseplates

Tiled surfaces

Themed printed graphics

This is an easy way to personalise your custom LEGO display case.

Step 5 — Final Touches

Remove remaining protective film

Polish with a plastic-safe cleaner

Avoid ammonia-based products

Your seamless acrylic LEGO display case is complete.

3. Option 2: Modular Acrylic LEGO Display Case (Flat-Pack)

A fantastic method for beginners or renters.

3.1 Components Required

Pre-cut acrylic panels

Black acrylic base

Corner connectors

Screws

Screwdriver

Soft cloth

These systems resemble cases sold by BrickZoneHub.co.uk, making them a great entry point for anyone learning how to make a LEGO display case without glue.

3.2 Step-by-Step Assembly

Step 1 — Keep the Film On

Prevent scratches by leaving the protective film intact until the final stage.

Step 2 — Assemble the Frame

Connect side panels to the front and back

Ensure correct orientation

Add mid-span connectors for large, long cases

This method gives you the rigidity of an acrylic LEGO display case without the complexity of gluing.

Step 3 — Position the Base & Enclose the Model

Place base where the case will live

Position your model

Lower the assembled frame over it

Add the top panel

Step 4 — Remove Film & Polish

Once assembled, remove protective film and polish the surfaces.

Your modular DIY LEGO display case is ready to enjoy.

4. Option 3: Wood/MDF Shadow-Box LEGO Display Case

This method creates a warm, furniture-style appearance.

4.1 Build the Box

Materials:

MDF or plywood

Screws + wood glue

Sandpaper

Paint or wood stain

Steps:

Cut sides, top, base, and back

Assemble using glue + screws

Sand smooth

Paint or stain

A wooden LEGO display case is perfect for multi-set displays.

4.2 Fit the Acrylic or Glass Front

Choose between:

Hinged door with magnetic latch

Removable acrylic front using turn-buttons

Clip-in panel using internal trim

This offers easier access than a fixed acrylic LEGO display case.

4.3 Interior Layout

Enhance your display by adding:

Shelves

Acrylic risers

LEGO baseplates

LED strips

This turns the build into a full custom LEGO display case suitable for multiple models.

5. Design, Safety & Finishing Tips

5.1 Clearance & Strength

Always add 2–5 cm space

Use thicker acrylic for large builds

Reinforce long cases

This ensures your LEGO display case lasts years.

5.2 Preventing Damage During Construction

Keep protective film on

Never overtighten screws

Sand acrylic edges lightly

5.3 Dust & Fingerprints

Use microfibre cloth only

Avoid ammonia cleaners

Clean gently to avoid scratches

One key benefit of a custom LEGO display case is drastically reduced dusting.

5.4 Lighting Enhancements

Add:

LED strips

Diffused lighting

Backlighting

Route cables before sealing the case.

5.5 Placement & Safety

Cases can become heavy.

Place them where they will stay

Anchor wall-mounted versions into studs

Avoid high shelves for heavy models

Conclusion

You now know exactly how to make a LEGO display case—from measurements and materials to building techniques and finishing touches.

Whether you choose a:

Seamless acrylic LEGO display case

Easy-assembly modular case

Decorative wooden LEGO display case

…the core principles remain the same:

✔ Measure accurately
✔ Choose strong, reliable materials
✔ Add adequate clearance
✔ Protect your model from dust
✔ Enhance the display with lighting

A well-designed DIY LEGO display case transforms your set into a museum-worthy centrepiece that elevates your entire collection. And if you prefer a ready-made solution or want inspiration, BrickZoneHub.co.uk offers some of the best custom LEGO display case designs available in the UK.

With the right planning and technique, anyone can build a LEGO display case that looks stunning, lasts for years, and showcases your LEGO masterpiece at its absolute best.

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